24″ Diameter Tivar 88 Pipe Lining

The pictures below are of an application completed at our Langley, BC facility. This involved lining a steel pipe with an internal diameter of 24″ inches and is a job we’ve done several times before. It’s innovative work and we wanted to share some details and pictures in case the application might be of interest to other companies. The customer ships their pipe segments to our facility where the lining is done on site. We have fabricated 3/4″ thick Tivar 88 sheet that comes pre-scored to permit bending. This is important since Tivar 88 is not available in pipe format, so the solution must be made from sheet stock.

As you can see in the second picture there are not too many fixation points. There is a middle strip of plastic serves as a wedge, and the pressure alone holds the lining solution in place (though the strips on either side of the wedge also have fixation hardware, to help secure the wedge). Tivar 88 is a premium grade of UHMW polyethylene and its blue color is readily identifiable. It provides additional strength and slickness that virgin or reprocessed grades of UHMW do not. Tivar 88’s primary benefit is increased material flow and less material hangups. Secondarily, Tivar 88 provides a wear surface that protects the steel from wearing out.

Tivar 88’s lifespan will vary in applications but it is sacrificial, meaning that it will need to be replaced at some point. The performance benefits and increased life of the pipe do make up for the cost of the lining. While not important in this application, Tivar 88 does include UV stabilizer in its chemistry and is suitable for long-term outdoor use. The product also has a long history of success in hopper lining applications

For assistance with your application please contact us.

Liner_ILiner_II

Advertisements

Budgetary Expectations And Lifecycle Cost

One of the most important topics that comes up in a plastic application are issues of cost, budget, and expectations. Most commonly the request we get is to provide a better better performing plastic at less cost. In the vast majority of situations, frankly, this is unreasonable. Plastics, like any quality product, generally follow the old cliche “you get what you pay for” and a better performing, longer-lasting, plastic will almost always cost more money. There are rare exceptions, for example everything being equal, reprocessed (“repro”) UHMW will actually outperform the slightly more expensive natural grade in wear applications specifically. However, these are very rare exceptions to the rule.

It is important to know your budget up front. If there is no ability to fund a higher priced solution you may simply need to make due. However, if you have room in your budget then we have some room to work. Most commonly, a premium grade of the same material would be suggested. For example, switching from reprocessed UHMW to Redco Titanium or Tivar 88. This is generally the first step to take as the premium product provides all of the properties of the lower grade, just much improved. For example, slicker, better wear properties, and UV resistance or weathering.

At times, the application may require a jump to a new plastic. For example, if a nylon part is failing due to being brittle in cold temperatures or moisture swell, then a switch to Redco Tuffkast may be in order. Similarly, most plastics cannot hold tight tolerances; however, acetal is perhaps the best at doing so and bears a similar load to nylon. Were a nylon part to fall out or be unable to retain tolerances, acetal would be an excellent substitute in most applications.

However, the most important point of all is this: selection of the optimal material for an application will almost always result in a lower lifecycle cost and therefore cost-savings. Reduced maintenance costs, replacement, and downtime, will all save the customer money in the long run. It is this critical factor which is often overlooked in the decision to switch to a premium grade of plastic or a more expensive, but ideal, plastic for an application!

For assistance in choosing the best grade or plastic for your application please contact us.