New Product: Foamlite P Polypropylene

We have a new product available in our mix: Foamlite P Polypropylene. This is a lightweight plastic that offers 30% weight savings over other materials commonly used in similar applications which include everything from tank cladding, washdown areas, cargo crates among many others. Additional benefits to the product include excellent chemical resistance, UV and moisture resistance. The product is weldable and adhesives can be used (this is not the case for all plastics). One of the better rules of thumb for Foamlite is to use it as a replacement for wood, where wood’s deficiencies (rot, moisture absorption, cracking) are unacceptable.

Important to know as well is this is a European manufactured product meaning it is manufactured under metric system measurements not the imperial system like most North American made plastics. The sheet is available in thicknesses from 6mm (approximately 1/4″) to 21mm (approximately 7/8″) and in one size only that is 2000mm x 3048mm. We are not stocking this product at our locations but bringing it in from our supplier as necessary, therefore a 1-2 week delivery is typical. Lastly, Foamlite is available in three colors: black, grey, and white only.

If you’re interested in Foamlite P Polypropylene please contact us today.

 

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Product Spotlight: King ColorCore

King ColorCore is a HDPE plastic sheet with laminated layers of different colors of plastic and is incredibly attractive and versatile in its uses. Need a sign that will not have the logo or lettering wash out? Then this product may be ideal for you.

King ColorCore is primarily routered or engraved by the customer, which will allow words, designs, or logos to appear. The color is either a two or three color “sandwich” such as red/white/red. All the colors are the same price (a commonly asked question about this product). The lamination consists of a few thin “cap” about 0.05″ thick which is typically CNC engraved 3/8″ thick. A machining “quick guide” is available for customer’s use. The sheets are available in a standard 48″ x 96″ size in thickness of 1/4″, 1/2″ and 3/4″ with the latter being considered the “standard”. These products are not stocked by Redwood Plastics and Rubber; however, most sizes are stocked by the supplier and most orders will ship in 1-1.5 weeks. Due to varying freight costs to “land” an order at each of our RSOs (Regional Sales Offices) it is not possible to provide a price list: each request must be quoted as it comes in.

King ColorCore meets ASTM D4976. The raw material used to make King ColorCore does not contain BPA’s or Phthalates. Tolerances on the sheet are (+-) 5% at room temperatures. The product can be supplied on special order with either antibiological/fungal additives (for protection against stains or odor) or flame-retardant additives to meet ASTM E-84 Class A or B. Please realize that this is a premium plastic product that will be imported to the customer’s local branch for distribution and prices will vary.
For questions about King ColorCore’s suitability for your application, please contact us today.
King_Colors

Budgetary Expectations And Lifecycle Cost

One of the most important topics that comes up in a plastic application are issues of cost, budget, and expectations. Most commonly the request we get is to provide a better better performing plastic at less cost. In the vast majority of situations, frankly, this is unreasonable. Plastics, like any quality product, generally follow the old cliche “you get what you pay for” and a better performing, longer-lasting, plastic will almost always cost more money. There are rare exceptions, for example everything being equal, reprocessed (“repro”) UHMW will actually outperform the slightly more expensive natural grade in wear applications specifically. However, these are very rare exceptions to the rule.

It is important to know your budget up front. If there is no ability to fund a higher priced solution you may simply need to make due. However, if you have room in your budget then we have some room to work. Most commonly, a premium grade of the same material would be suggested. For example, switching from reprocessed UHMW to Redco Titanium or Tivar 88. This is generally the first step to take as the premium product provides all of the properties of the lower grade, just much improved. For example, slicker, better wear properties, and UV resistance or weathering.

At times, the application may require a jump to a new plastic. For example, if a nylon part is failing due to being brittle in cold temperatures or moisture swell, then a switch to Redco Tuffkast may be in order. Similarly, most plastics cannot hold tight tolerances; however, acetal is perhaps the best at doing so and bears a similar load to nylon. Were a nylon part to fall out or be unable to retain tolerances, acetal would be an excellent substitute in most applications.

However, the most important point of all is this: selection of the optimal material for an application will almost always result in a lower lifecycle cost and therefore cost-savings. Reduced maintenance costs, replacement, and downtime, will all save the customer money in the long run. It is this critical factor which is often overlooked in the decision to switch to a premium grade of plastic or a more expensive, but ideal, plastic for an application!

For assistance in choosing the best grade or plastic for your application please contact us.

New Product: Woodgrain HDPE

Redwood Plastics is happy to announce a new product offering* under our HDPE line: Redco Woodgrain HDPE. This attractive product is durable, UV-stable, tough, and easy to work with saws, drills, lathes, and other tools that would regularly be used for wood products. This product is optimized for outdoor use and will never require repainting. Highly weather-resistant, with fade resistant colorant (impregnated throughout the entire sheet), this product can take the impact of everyday life and will outlast wood.

Redco Woodgrain is currently available in a single sheet size and a single thickness: 4′ x 8′ x 3/4″ thick. Available colors are espresso brown, tan, and black. Custom thicknesses are available but only with a 5,000 lbs or greater minimum order. The attractive faux wood surface makes the product excellent for applications such as outdoor kitchens, tables, marine furniture, playground equipment, decking, or anything else you feel would be suited to a strong, weather-resistant, attractive replacement to wood.

This is a premium product and it will not be competitive on price alone when compared to the cost of wood. However, for the individual or organization that is looking for a product with a low life-cycle cost requiring very little maintenance, repainting, cleaning, or other labor, and wants a premium product then Redco Woodgrain HDPE offers an excellent solution.

To inquire about pricing or if you have questions on this product please contact us. 

*Please note the product is not currently stocked at our locations and will need to be brought in as required for orders. Typical lead time to land the product is 2 weeks. The minimum order is a single full sheet, it is not sold in smaller sizes or partials.

Coffee, Baseball, And Polycarbonate

Today we’re highlighting a recent application by our Spokane branch. Recently we were contacted by Dutch Bros. Coffee who has a location at Avista Stadium: home of the Spokane Indians baseball team. Dutch was looking for a clear plastic to protect their storefront signs and graphics. General-purpose polycarbonate was chosen for its excellent impact strength which will prevent breakage from anything from vandalism to accidental bumps. In addition, the polycarbonate is much more forgiving with drilling than acrylic – and several screws were tapped into the sheet. The polycarbonate was 3/16″ thick for this application. The picture below shows the completed application.

For help with your polycarbonate needs please get in touch with us.

Application Spotlight: Redco HDPE “Play” As Outdoor Tabletops

Recently Terrapin Brewing Co (www.terrapinbeer.com) approached us with an interesting application. They wanted to create a plastic table surface for use at their brewery but this offered some unique challenges. For one, the tables were outside which meant that a UV-stable plastic was in order. Secondly, a variety of properties were important: wear, impact, anti-slip and non-fading color would be desirable. But most importantly the color had to be green and a green that was fairly close to the branding of Terrapin Brewing Co. This is difficult in the world of industrial plastics where custom colors can mean extra costs, long lead times, and minimum order sizes. In addition, an industrial plastic such as UHMW would be overkill for this application and would even have some undesirable characteristics, such as being very slick.

But our representative working on the application made an intuitive leap. We had access to a specialized HDPE material Redco “Play” board designed for playgrounds. In our world of sawmills, mines, and heavy construction this isn’t something we focus on! Nevertheless, Redco Play satisfied all the requirements of the application: it was green, UV-stable, impact-resistant, wear-resistant and had an “orange peel” textured surface so glasses wouldn’t slide around. They were supplied pre-cut into 24″ x 24″ x 1/2″ (thick) squares with a minimum order of 16. Terrapin quickly installed these and you can see a picture they sent us below. They have said they are very satisfied with the material and this application.

For assistance with your applications contact us today.

terrapin

 

 

Product Spotlight: Redco VHMW

While we’ve been able to supply VHMW for a few months now, only recently have we updated our website with a separate Redco VHMW section that can be found by clicking here. VHMW holds a new “middle ground” in the polyethylene family between HDPE and UHMWPE. Redco VHMW, which stands for “very high molecular weight”, can be substituted in applications where UHMW is considered to be “overkill”. The price on VHMW will be less than equivalent UHMW; however, only if you require several sheets of material. We do not currently stock VHMW and therefore freight costs, minimum orders, and small order fees may apply.

Compared to UHMW, VHMW has similar wear properties at a less expensive cost. It also has a better surface finish and is smoother than the typically skived UHMW sheet. Like UHMW, Redco VHMW performs very well in cold applications and is quite durable. It is also FDA and USDA approved for applications with food contact. Typical manufacturing tolerances on UHMW permit a (+-) 10% variance on sheet thickness; however, VHMW is manufactured with a variance of only 5%. The standard sheet size is 4′ x 8′ in 1/8″-1″ thick but custom sheet sizes are available on request.

For more information on Redco VHMW please contact us.