Redco 90A Polyurethane Forklift Socks

Redco Forklift socks are an upgrade over traditional low-grade cold bonded rubber socks. A “forklift sock” is an elastomer solution that provides a covering to forklift forks, this makes them less likely to damage sensitive equipment being lifted. The problem is that the rubber sock covers easily delaminate from the forks and can also crack. This creates a situation where the loose sock causes an unsafe lift.

Unlike the cold bonded rubber, our solution uses a proprietary 90A polyurethane in a “hot bond” to the metal socks. This is a superior way of applying a sock solution and will vastly outwear rubber socks. In addition, our material is colored “safety yellow” for high visibility. The product reduces the risk of driver error and material damage while greatly improving grip when lifting. Redwood Plastics and Rubber can provide this service in two ways. Firstly, you can ship your existing steel forklift socks to our Langley, BC, Canada facility and we can re-coat the socks in-house. Alternatively, we can machine the complete new steel socks, coat them, and send them to your facility.

For a quotation on your forklift sock needs please contact us today.

Advertisements

To Grease Or Not To Grease?

Whether or not to grease a plastic bushing is a frequently asked question, or even just an assumption customers make (that they need to). While there are times where greasing is important, and times where it is absolutely critical, in most cases with many materials you will not need to.  Avoiding the need to grease a bushing is a strong advantage plastics have over metal in application. Many plastics are self-lubricating and can come impregnated with solid or liquid lubricants. Certain bushings, such as the Rulons, will never require grease. In general, if you want to switch from a greases metal bushing and are flexible on material, an oil-filled option would be quoted. The cost difference between oil-filled and unfilled materials is about 30% so you need to judge how important it is not to grease.

In the case where an unfilled bearing grade material is required, grease grooves can be machined into the part. These would come with a “grease nipple” or small hole in the bushing to permit application of the grease. This is common for applications such as kiln wheel bushings or sprockets. That said, there is one case where you *must* grease and that is if the demands of your application exceed the P/V/PV ratio of the plastic. P/V/PV needs to be under all three maximum limits for the bearing material; however, that’s a discussion that requires it’s own article.

If you are looking for grease-less bearings or have questions on our Redco bearing materials please contact us.

24″ Diameter Tivar 88 Pipe Lining

The pictures below are of an application completed at our Langley, BC facility. This involved lining a steel pipe with an internal diameter of 24″ inches and is a job we’ve done several times before. It’s innovative work and we wanted to share some details and pictures in case the application might be of interest to other companies. The customer ships their pipe segments to our facility where the lining is done on site. We have fabricated 3/4″ thick Tivar 88 sheet that comes pre-scored to permit bending. This is important since Tivar 88 is not available in pipe format, so the solution must be made from sheet stock.

As you can see in the second picture there are not too many fixation points. There is a middle strip of plastic serves as a wedge, and the pressure alone holds the lining solution in place (though the strips on either side of the wedge also have fixation hardware, to help secure the wedge). Tivar 88 is a premium grade of UHMW polyethylene and its blue color is readily identifiable. It provides additional strength and slickness that virgin or reprocessed grades of UHMW do not. Tivar 88’s primary benefit is increased material flow and less material hangups. Secondarily, Tivar 88 provides a wear surface that protects the steel from wearing out.

Tivar 88’s lifespan will vary in applications but it is sacrificial, meaning that it will need to be replaced at some point. The performance benefits and increased life of the pipe do make up for the cost of the lining. While not important in this application, Tivar 88 does include UV stabilizer in its chemistry and is suitable for long-term outdoor use. The product also has a long history of success in hopper lining applications

For assistance with your application please contact us.

Liner_ILiner_II

Industrial Plastics and Custom Colors

A common question we receive is “can I get this in a different color?”. That is tough to answer in the world of industrial plastics! The short answer is many plastics are available in a variety of colors but price, availability, and minimum order quantity (MOQ) are often strongly affected by this choice. In general, industrial plastics are fairly bland, coming in white, black, or a shade of brown. Certain plastics can be colorful, such as nylons and polyurethane, but for the most part they come in black and white.

When Are Colors Feasible?

First of all it never hurts to ask, and we’ll always be straightforward. For the most part; however, we do not stock any plastics in custom colors. This can strongly affect the price if orders need to be brought in on special and in small quantities. Remember that we have to ship product all over North America to “land” it at one of our Regional Sales Offices (RSO). Often, this means you are paying much more for the same plastic just to have a non-standard color. How long you have to wait for delivery is context dependent on your order, but 4-6 weeks would be typical.

Polyurethane, nylon, and some profiles of UHMW are the easiest to get in non-standard colors.

When Are Colors Not Feasible?

The primary barrier to getting a product in non-standard color is when you have to stick to a certain grade of plastic or have a certain additive. For example, we get asked if the anti-static UHMW is available in colors: it is not, because the additive itself makes the plastic black. Also regarding UHMW, “clean” reprocessed UHMW in non-standard colors are much easier to get ahold of in rod or extrusion rather than virgin grade material and a colorant.

Specs given for a product might also confuse requirements. We recently saw a spec for a project that called for black virgin UHMW that was certified to ASTM D4020 but this is impossible as ASTM D4020 specifically excludes UHMW with any and all additives, including color. Natural UHMW is white so a black colored resin, or any additive, automatically cannot meet D4020.

In summary, if you want a non-standard color for your project you need to realize that while it is technically possible you will pay significantly for it in increased cost, delivery, and minimum order quantity.

If you have questions or a request for a non-standard colored plastic – please contact us today.

 

Industrial Plastic: Strengths And Limitations

One of the key questions we ask customers is “what is the application?” This question isn’t asked in order to steal your idea but to ensure that the plastic you’re looking for is optimal, or even workable in that application! Industrial plastics are excellent mechanical materials overall; however, like anything they do have both strengths and limitations. This article will review the core line of industrial plastics we carry, give the strengths, the limitations, and common applications/places where the plastic is wrongfully specified.

UHMW Polyethylene

Strengths: Well balanced properties, economical, and readily available.

Weaknesses: Poor dimensional stability

Specification errors: high load bushings, unrealistic tolerances, not compensating for thermal expansion.

 

Nylon

Strengths: High load bearing strength, diverse formulations, suits a wide variety of applications.

Weaknesses: Absorbs water, poor impact and cold-temperature properties.

Specification errors: Impact parts, marine applications (without accounting for swell), using nylon bushings in high RPM applications.

 

Acetal

Strengths: High load bearing strength, replaces nylon in “wet” applications, machines to excellent tolerances.

Weaknesses: Impact, temperature (especially steam) resistance.

Specification errors: Using black (copolymer) acetal in food processing applications. It is not food-safe, unlike the blue and white.

 

Tuffkast

Strengths: Excellent impact, cold weather, bearing, and moisture-resistance properties.

Weaknesses: High cost, elevated temperatures.

Specification errors: Typically in applications that generate high internal heat, such as a hammer cushion for pile drivers. Tuffkast is also softer than nylon, which can lead to increased wear in certain applications.

 

Polycarbonate

Strengths: Extremely high impact strength.

Weaknesses: Very prone to scratching.

Specification errors: As glass/sight part without upgrading to a anti-scratch version of the plastic.

 

Acrylic

Strengths: Scratch resistant, economical, stronger than glass, fairly resistant to weathering.

Weaknesses: Difficult to fabricate, prone to cracking.

Specification errors: Using in “Do-it-yourself” projects without proper knowledge of fabrication procedures.

 

Polyurethane

Strengths: Impact resistance, rebound, good bearing strength (bearing grades only).

Weaknesses: Water saturation degrades the plastic (especially softer grades), vibration degrades the plastic’s composition.

Specification errors: Vibration or moisture applications.

 

Rubber

Strengths: Lots of choice between properties, cost, wide application variety.

Weaknesses: Polyurethane is superior in many applications, grades must be selected carefully.

Specification errors: Choosing an ineffective grade of rubber for an application to save on cost, assuming the lower grade will still function.

For more information about which plastic is best for your application, please contact us.

New Product: Foamlite P Polypropylene

We have a new product available in our mix: Foamlite P Polypropylene. This is a lightweight plastic that offers 30% weight savings over other materials commonly used in similar applications which include everything from tank cladding, washdown areas, cargo crates among many others. Additional benefits to the product include excellent chemical resistance, UV and moisture resistance. The product is weldable and adhesives can be used (this is not the case for all plastics). One of the better rules of thumb for Foamlite is to use it as a replacement for wood, where wood’s deficiencies (rot, moisture absorption, cracking) are unacceptable.

Important to know as well is this is a European manufactured product meaning it is manufactured under metric system measurements not the imperial system like most North American made plastics. The sheet is available in thicknesses from 6mm (approximately 1/4″) to 21mm (approximately 7/8″) and in one size only that is 2000mm x 3048mm. We are not stocking this product at our locations but bringing it in from our supplier as necessary, therefore a 1-2 week delivery is typical. Lastly, Foamlite is available in three colors: black, grey, and white only.

If you’re interested in Foamlite P Polypropylene please contact us today.

 

Product Spotlight: King ColorCore

King ColorCore is a HDPE plastic sheet with laminated layers of different colors of plastic and is incredibly attractive and versatile in its uses. Need a sign that will not have the logo or lettering wash out? Then this product may be ideal for you.

King ColorCore is primarily routered or engraved by the customer, which will allow words, designs, or logos to appear. The color is either a two or three color “sandwich” such as red/white/red. All the colors are the same price (a commonly asked question about this product). The lamination consists of a few thin “cap” about 0.05″ thick which is typically CNC engraved 3/8″ thick. A machining “quick guide” is available for customer’s use. The sheets are available in a standard 48″ x 96″ size in thickness of 1/4″, 1/2″ and 3/4″ with the latter being considered the “standard”. These products are not stocked by Redwood Plastics and Rubber; however, most sizes are stocked by the supplier and most orders will ship in 1-1.5 weeks. Due to varying freight costs to “land” an order at each of our RSOs (Regional Sales Offices) it is not possible to provide a price list: each request must be quoted as it comes in.

King ColorCore meets ASTM D4976. The raw material used to make King ColorCore does not contain BPA’s or Phthalates. Tolerances on the sheet are (+-) 5% at room temperatures. The product can be supplied on special order with either antibiological/fungal additives (for protection against stains or odor) or flame-retardant additives to meet ASTM E-84 Class A or B. Please realize that this is a premium plastic product that will be imported to the customer’s local branch for distribution and prices will vary.
For questions about King ColorCore’s suitability for your application, please contact us today.
King_Colors